Steel Connector Design:

This design guide is intended to provide guidance for the safe and economical design of steel connectors and bolted steel connections. This design guide and the corresponding calculations are based on the 14th edition of the AISC Steel Construction Manual.   All calculations can be performed for Load Resistance Factor Design, LRFD or Allowable Strength Design, ASD.

Steel Connector Design Using The 14th Edition AISC Steel Construction Manual:
 
Design of Bolted Steel Connections:
The design of bolted steel connections is a simple process left to the descretion of the engineer.  The design process can be broken down into two principle considerations:  (1) type of connection and (2) type of load.
Type of Connection:
There are two principle types of bolted connections: bearing connections and slip-critical connections.  Bearing connections are connections where the members bear on each other or come in direct contact with each other and the shearing resistance of the fasteners is relied on to resist the loading.  Slip-critical connections are constructed from high-strength steel, and a high preload can be placed on the bolts.  This preload will clamp the plates together, and friction alone will keep the plates from sliding.
Type of Loading:
There are two types of loading that a connection will see:  concentric loading and eccentric loading.  Concentric loading is the case where the connection will only have to resist the effects of direct shear and/or direct tension alone.  Eccentric loading is where the connection will have to resist the effects of moment load as well as the direct shear and/or tension.  Eccentric loading is broken down to analyze the loads derived by the moment into additional shear or tension loads placed on the fasteners.
In summary the design of connections varies by the requirements and unique loading of each connection and each situation that the designer sees.  Calculations used for the design of bolts and fasteners in bearing connections are also used to check the loading on slip critical connections.  Also eccentric connections are broken down into the required shear and tension forces in the bolt resulting from the moment loading on the connection, and then the bolts are designed for that resultant shear and/or tension just like a concentric loading.  The connection itself can be either a bearing connection or slip-critical connection.
The following calculations come from Chapter 8 and Section J.3 of the AISC Steel Construction Manual, and are used for the design of bolted steel connections:
 
The following are some useful tables to be used in the design of bolted connections:
Bolts - Yield Strengths and Tensile Strengths:

Fastener Description

Nominal Tensile

Stress, Fnt,

ksi (MPa)

Nominal Shear

Stress, Fnv,

ksi (MPa)

A307 bolts

45 (310)

27 (188)

Group A, A325/A325M bolts, when threads

are not excluded from the shear

planes.

90 (620)

54 (372)

Group A, A325/A325M bolts, when threads

are excluded from the shear

planes.

90 (620)

68 (457)

Group B, A490/A490M bolts, when threads

are not excluded from the shear

planes.

113 (780)

68 (457)

Group B, A490/A490M bolts, when threads

are excluded from the shear

planes.

113 (780)

84 (579)

Threaded parts, when threads

are not excluded from the shear

planes.

0.75Fu

0.450Fu

Threaded parts, when threads

are excluded from the shear

planes.

0.75Fu

0.563Fu

 
Minimum Bolt Pretension For Slip Critical, Kips

Bolt Size (in)

A325 Bolts

A490 Bolts

1/2

12

15

5/8

19

24

3/4

28

35

7/8

39

49

1

51

64

1-1/8

56

80

1-1/4

71

102

1 -3/8 85 121
1-1/2 103 148
Minimum Bolt Pretension For Slip Critical, kN

Bolt Size (mm)

A325M Bolts

A490M Bolts

M16

91

114

M20

142

179

M22

176

221

M24

205

257

M27

267

334

M30

326

408

M36

475

595

Nominal Hole Dimensions, in.

Bolt Diameter (in)

Standard
(Dia.)
Oversize
(Dia.)
Short-Slot
(Width x Length)
Long-Slot
(Width x Length)

1/2

9/16

5/8

9/16 x 11/16 9/16 x 1-1/4

5/8

11/16

13/16

11/16 x 7/8 11/16 x 1-9/16

3/4

13/16 

15/16

13/16 x 1 13/16 x 1-7/8

7/8

15/16

1-1/16

15/16 x 1-1/8 15/16 x 2-3/16

1

1-1/16

1-1/4

1-1/16 x 1-5/16 1-1/16 x 2-1/2

>= 1-1/8

d + 1/16

d + 5/16

(d+1/16)x(d+3/8) (d+1/16)x(2.5xd)
Nominal Hole Dimensions, mm.
 

Bolt Diameter (mm)

Standard
(Dia.)
Oversize
(Dia.)
Short-Slot
(Width x Length)
Long-Slot
(Width x Length)

M16

18

20

18 x 22 18 x 40

M20

22

24

22 x 26 22 x 50

M22

24

28

24 x 30 24 x 55

M24

27

30

27 x 32 27 x 60

M27

30

35

30 x 37 30 x 67

M30

33

38

33 x 40 33 x 75
>= M36 d + 3 d + 8 (d+3)x(d+10) (d+3) x 2.5d
Minimum Edge Distance, in., from Center of Standard Hole to Edge of Connected Part.

Bolt Diameter (in)

Minimum Edge Distance

1/2

3/4

5/8

7/8

3/4

1

7/8

1-1/8

1

1-1/4

1-1/8

1-1/2

1-1/4

1-5/8

> 1-1/4 1-1/4 x d
Minimum Edge Distance, mm, from Center of Standard Hole to Edge of Connected Part.

Bolt Diameter (mm)

Minimum Edge Distance

M16

22

M20

26

M22

28

M24

30

M27

34

M30

38

M36

46

> M36 1.25d
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